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ANGARA’s solution creates value for its clients through shorter breaks in operations and higher equipment performance as an end result.
Case Studies
Potential benefits for a 240 kbpd European refinery
We have identified the following potential results*:
→Through the optimized maintenance and fouling removal of the existing fleet of heat exchangers: abatement of 0.31 million tonnes of CO2 per annum ($25 million at $80.5/tonne)
0.31
million tonnes
0.49
→Through the optimized maintenance and fouling removal of the existing fleet of heat exchangers: abatement of 0.31 million tonnes of CO2 per annum ($25 million at $80.5/tonne)
million tonnes
→Fuel saved in the region of $120 to $130 million gross per annum @ $8 per MMBtu
→These results need to be refined with each plant’s detailed data, but they already give a fair representation of the potential for a typical 240 kbpd European refinery
→Potential throughput enhancements and higher light products yield require finer specific data
→Potential throughput enhancements and higher light products yield require finer specific data
In petroleum refining alone, our technology could abate Scope 1 emissions of 400 mtCO2/ year (verified by DNV),
of which 160 mtCO2 / year are available now with existing equipment. It would save $50+ billion/year in energy & carbon costs.
Case Studies from our Petrochemical Clients
WIP
Economic Impact
Enterprise
DecarbonX-Generated Actionable Insights
$200,000,000
of degradation risk portfolio management / year
of degradation risk portfolio management / year
Corporate Center of Excellence
Daily orchestration of ca. 1,000 equipment units according to DecarbonX Standard Operating Procedure.
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement
Production Unit Level
Equipment Unit Level
Unit
Olefin plant- Pyrolysis furnaces
Olefin plant – Pygas compression unit
Water recirculation unit. Impact on 200 equipment units
Product heat exchangers
Cryogenic heat exchanger
Product heat exchangers
$7,300,000
of additional margin / year
of additional margin / year
$3.200,000 / year
$4,000,000
of additional margin / year
of additional margin / year
$1,300,000
of additional margin
of additional margin
$500,000
of additional margin / year
of additional margin / year
Increased throughput due to increased uptime through faster fouling removal from furnace coils
Improved product yield and reduced equipment replacement costs due to corrosion reduction. Generated water treatment scenarios and changes in chemical selection based on a combination of (i) bacterial resistance analysis and (ii) heat transfer degradation monitoring
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Equipment replacement costs savings through reduction of corrosion risk through proper passivation of heat exchangers after cleanings
Increase product yield by mitigating the risk of efficiency degradation and aligning it with production and sales plans
Natural Gas Liquids output increases by 4% by keeping the extraction process at optimum temperature, maintaining heat exchanger cleanliness and therefore heat exchanger and reactor productivity
Case Studies from our Petrochemical Clients
WIP
Economic Impact
DecarbonX-Generated Actionable Insights
Production Unit Level
Unit
Olefin plant- Pyrolysis furnaces
Olefin plant – Pygas compression unit
Water recirculation unit. Impact on 200 equipment units
$7,300,000
of additional margin / year
of additional margin / year
$4,000,000
of additional margin / year
of additional margin / year
Increased throughput due to increased uptime through faster fouling removal from furnace coils
Improved product yield and reduced equipment replacement costs due to corrosion reduction. Generated water treatment scenarios and changes in chemical selection based on a combination of (i) bacterial resistance analysis and (ii) heat transfer degradation monitoring
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Case Studies from our Petrochemical Clients
Economic Impact
Increased throughput due to increased uptime through faster fouling removal from furnace coils
Increased throughput due to increased uptime through faster fouling removal from furnace coils
DecarbonX-Generated Actionable Insights
Daily orchestration of ca. 1,000 equipment units according to DecarbonX Standard Operating Procedure.
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement
DecarbonX-Generated Actionable Insights
Increased throughput due to increased uptime through faster fouling removal from furnace coils.
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers.
Case Studies from our Petrochemical Clients
Daily orchestration of ca. 1,000 equipment units according to DecarbonX Standard Operating Procedure.
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement.
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement.
Increased throughput due to increased uptime through faster fouling removal from furnace coils.
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers.
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers.
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers.
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers.
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers.
Case Studies from our Petrochemical Clients
Enterprise
Unit
Corporate Center of Excellence
Economic Impact
$200,000,000 of degradation risk portfolio management / year
DecarbonX-Generated Actionable Insights
Daily orchestration of ca. 1,000 equipment units according to DecarbonX Standard Operating Procedure.
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement
Unit
Corporate Center of Excellence
Economic Impact
$200,000,000 of degradation risk portfolio management / year
DecarbonX-Generated Actionable Insights
Daily orchestration of ca. 1,000 equipment units according to DecarbonX Standard Operating Procedure.
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement
Production Unit Level
Unit
Olefin plant- Pyrolysis furnaces
Economic Impact
WIP
DecarbonX-Generated Actionable Insights
Increased throughput due to increased uptime through faster fouling removal from furnace coils
Unit
Olefin plant- Pyrolysis furnaces
Economic Impact
WIP
DecarbonX-Generated Actionable Insights
Increased throughput due to increased uptime through faster fouling removal from furnace coils
Production Unit Level
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Production Unit Level
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Production Unit Level
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Production Unit Level
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Production Unit Level
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Corporate Center of Excellence
Economic Impact
$200,000,000 of degradation risk portfolio management / year
DecarbonX-Generated Actionable Insights
Daily orchestration of ca. 1,000 equipment units according to DecarbonX Standard Operating Procedure.
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement
Corporate Center of Excellence
Economic Impact
$200,000,000 of degradation risk portfolio management / year
DecarbonX-Generated Actionable Insights
Daily orchestration of ca. 1,000 equipment units according to DecarbonX Standard Operating Procedure.
DecarbonX is now being rolled out to the remaining 11,700 equipment units as per the signed Master Agreement
Unit
Olefin plant- Pyrolysis furnaces
Economic Impact
WIP
DecarbonX-Generated Actionable Insights
Increased throughput due to increased uptime through faster fouling removal from furnace coils
Olefin plant- Pyrolysis furnaces
Economic Impact
WIP
DecarbonX-Generated Actionable Insights
Increased throughput due to increased uptime through faster fouling removal from furnace coils
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Unit
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers
Olefin plant – Pygas compression unit
Economic Impact
$7,300,000 of additional margin / year
DecarbonX-Generated Actionable Insights
Increase product yield in pyrolysis unit by debottlenecking water pumping capacity to increase linear velocities at heat exchangers